Reflow Oven Controller Shield (Arduino Compatible)

Reflow Oven Controller Shield (Arduino Compatible)

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$38.00
Out Of Stock
 

Description

We simply can't afford to buy an industrial reflow oven. That's how this reflow controller shield came about. We wanted something to work without the use of a dedicated PC (and let Windows screw the reflow process by showing blue screen) and easy to use. The shield is meant to be used with an Arduino Uno or Duemilanove. An accurate thermocouple sensor interface provided by MAX31855KASA+ allows pretty accurate real time temperature acquisition. All you need is an external Solid State Relay (SSR) (rated accordingly to your oven), K type thermocouple (we recommend those with fiber glass or steel jacket), and an oven of course! We provide example code running the reflow process utilizing a PID control provided by the awesome PID library written by Brett Beauregard.

Features:

  • Compatible with Arduino Uno and Duemilanove

  • Dimension avoids the shorting with the USB connector and the DC jack

  • Immersion gold finish allows easier soldering

  • 8x2 LCD white character with blue back light

  • 2 push button (breakout pins available for panel mount) connected to a single analog pin

  • 1 red LED (breakout pins available for panel mount)

  • 1 terminal block for thermocouple type K

  • 1 terminal block for SSR to control heating element/oven

  • 1 buzzer with transistor for loud and annoying sound

  • 1 reset button

  • Pin A4 & A5 (I2C), D0-D3 available for user application (talking oven or servo controlled oven door anyone?)

  • Dimension - 57.15 mm x 53.34 mm

  • RoHS compliant - Yes


Documentation:

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Customer Reviews

  1. Works great

    by Kurtis Unger on August 29, 2013

    I purchased this so we could do some quick prototyping at work. Total it took about a week to put together; I did the first run after 2 days, spent the rest of the time cleaning up the design and the code. It was worth in for just the one run!

    I couldn't find CvW's (see review below) code on github so I also added support for selecting a leaded vs lead free process.
    (BTW, it would be nice if the code included both profiles and left one of them commented out. Ideally, it would come preconfigured so that the other button switches profiles.)
    I did NOT use the fan that came with the oven but I did throw in some fans for cooling the electronics.

    I used Roxul for insulating all around the oven (except over the glass). Used the included crumb tray to cover the insolation on the bottom and I slid a thin piece of sheet metal in the back to cover the insolation at the back. Otherwise just put insolation around the outside of the oven chamber / inside the cover. Even with all that I get about 1 to 1.5degC/sec temperature rise so I would also strongly recommend using insolation.

    I'll try to put some pictures up in the forums right now.
  2. reflow shield

    by Patrick on July 2, 2013

    Arrived super quick from Malaysia. Soldered on some headers, downloaded the software and up and running within the hour. All in all very professional.
  3. Works - Oven Selection is Critical

    by Constantin von Wentzel on July 21, 2012

    I bought this shield a while back to enable my $30 toaster oven to do reflow under more controlled conditions. The board arrived, it works, though the 1.1 firmware did not support the fan output (even though the hardware does).

    I added software support for the fan, also put in an alert if the oven temperature is too high to start the next reflow session - now an error message appears instead of the unit aborting silently. The other button now allows the unit to switch from leaded solder temperature profiles to lead-less ones and back. See my fork on github (CvW) titled version 1.2

    A couple of observations: I used a Crydom D2425D Dual 25A SSR. They work great but they also require a heat sink if you want to use them all day. I gutted the oven instead of using an external approach per rocketscream, which makes for a slightly cleaner installation. However, I overlooked a diode on the return wiring, which disabled the SSR/Triac. Once the Diode was gone, the rig worked great.

    Another observation re: toaster ovens. Try to find one with a very high output but a tiny interior volume. Otherwise, achieving the desired 3*C rise rate is difficult, if not impossible, especially on 115V circuits like in the USA. I ended up insulating my oven inside and out to reduce heat loss. Insulated areas include the walls inside the oven cavity, the dead space between the cavity wall and the exterior of the unit, etc. Eventually, I will also get much of the glass door covered. Reducing the thermal mass not only reduces cycle time, it also decreases your electricity bill.
  4. It Works!

    by Constantin von Wentzel on July 19, 2012

    I bought a standard toaster oven with a convection feature and opened it up. Once inside, I was able to remove all the controls and preserved the wiring for later reuse. I bought a Crydom D2425D SSR on e-bay to run the heaters and the fan. The heaters consist of four quartz elements, which are arranged in series-parallel. I added a terminal block to allow the use of ring terminals on the Neutral side.

    I mounted the Arduino in a box on the outside of my oven. Feeding the cables through existing holes was painless, I bought some pre-crimped wire assemblies from Pololu, which made making a custom pin header for the Crydom SSR really easy.

    One thing to consider is heat, i.e. the SSR will heat up while it operates. I made it into reflow before the unit got warm. I subsequently bought a heat exchanger for the SSR - It has the added benefit of encapsulating the screws I used to mount the SSR inside the oven.

    I also added a lot of 2000*F rated insulation to the oven to allow it to heat faster and to reduce the exterior temperatures. I placed insulation in the dead space between the inner oven surface and the outer oven surface as well as on the bottom between the quartz elements and in front of the back wall (which had no dead space!) I may add more insulation on the inside to cover the inner side walls, the area between the top quartz lamps, and much of the window. However, I believe I'll need to use rigid insulation for that task, something I'll have to order.

    Unfortunately, I didn't realize that I had the orientation of the Arduino wrong - the LCD is thus upside down. If I find myself with too much time on my hands, I'll investigate if the font can be turned upside down or if I will have to come up with a custom font.

    Additionally, I am surprised that rocketscream elected not to document the fan pin explicitly, either in the Arduino code or the Wiki. I'll have to look at the schematics to figure that one out. As you may guess, the fan has yet to get a role also. I'd like to see the fan running during heat up, soak, and reflow, perhaps turning off during the cooldown phase?

    Last but not least, could the rocketscream team also include a leaded reflow profile for the oven? I think it would be great if the user could switch between profiles using SW2. Just a suggestion. Anyhow, this is a great product, I wish I had installed it sooner.
  5. Works well

    by Kerry Veenstra on June 17, 2012

    My Reflow Oven Controller Shield is working well and has reflowed several boards using leaded solder paste.

    The oven modification was simple: I inserted a solid-state relay in series with the oven's existing thermostat using two pieces of high-temperature appliance wire. Setting the oven to bake at its highest temperature turns on the convection fan and energizes the thermostat in preparation for reflow soldering a board.

    I ended up using a simplified version of the provided control software. The simplified software does not use the PID library. Instead it just turns on the oven 100% except between two temperature points where it cycles the oven at 50%. At a final, highest, temperature point the controller turns the oven off and beeps to alert me to open the door for cooling. This form of open-loop control has been adequate with the toaster oven that I have.

    Remember to use a K-type thermocouple or else the temperature measurements will be inaccurate. I needed to remove a stainless-steel sheath from the thermocouple, exposing it directly to the air, to improve its response to temperature changes.
  6. When this kit will be for sale

    by Jesus Carrillo on February 24, 2012

    Hey, I would like to have a kit like this, I'm not from the US but I will be going in the next weeks and I would like to buy one of this and get shipped to my Hotel is posible to have one of this??
    Thanks! jesuscarrillo8 AT gmail
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